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Automotive Single Motor Test Bench
Automotive Single Motor Test Bench Automotive Single Motor Test Bench

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Automotive Single Motor Test Bench

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The ​Automotive Single Motor Test Chamber​ is a cutting-edge environmental simulation system engineered specifically for electric vehicle (EV) motor validation and performance analysis. Designed to replicate extreme thermal, humidity, and mechanical conditions, this chamber ensures EV motors meet rigorous safety and efficiency standards.
  • DBW-2180E3

  • Danble

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Product Introduction

Automotive Single Motor Test Chamber

Environmental Simulation for EV Motor Reliability

单电机台架试验箱

|Product Features

  1. Extreme Environmental Simulation:

    • Temperature Change: -50℃ to + 150℃ (avg. 2–15°C/min)

    • Humidity Control: 10%~98%RH, stabilized within ±3% accuracy.

    • Anti-frost Technology: Prevents condensation during subzero tests.


  2. High-Speed & High-Load Capability:

    • Supports EV motors up to 700 Nm torque and 25,000 rpm.

    • Reinforced steel/aluminum frame with 300 kg (aluminum) / 200 kg (steel) load capacity.


  3. Smart Integration:

    • Rail-guided design for easy motor installation and alignment.

    • Modbus RS485 interfaces for seamless integration with automotive testings(e.g., Siemens, AVL)

    • Emergency stop, overload alarms, and mechanical locks comply with GB/T 8196 safety standards.


  4. Safety & Compliance:

    • E-stop buttons, overload alarms, and mechannical locks;

    • Compliant with GB/T 18488.2-2025(EV motor testing), IEC 60068-2-38(thermal cycling), and ISO 13849-1(safety)


|Technical Specification

Internal Volume 2180L
Internal Dimensions 1400×1300×1200(mm)
Temperature Range -50℃ to 150℃
Humidity Range 10%~98%RH
Heating Rate (RT→+150℃  2-15℃/min) Avg
Cooling Rate (RT→-400℃  2-15℃/min) Avg
Temperature Fluctuation ±0.5℃
Temperature Uniformity 2℃
Humidity Deviation ±3.0% RH( >75%R.H);±5.0%RH(≤75%R.H)


|Application

  • EV Drive Motors: Validate cold-start performance (-40°C), thermal runaway, thresholds and efficiency mapping.

  • Hybird Systems: Test thermal management under high-load conditions.

  • Battery Cooling Systems: Simulate extreme temperaturs for cooling efficiency analysis.


|FAQ

1. Q: What is the primary function of a Single Motor Performance Test Bench Chamber?

    A: It simulates extreme environmental conditions (temperature, humidity, pressure) to validate motor performance under thermal stress, high-speed rotation, and dynamici loads. Critical for EV drive motors, industrial motors, and consumer electronics.


2. Q: What temperature and humidty ranges does it support?

    A: Temperature: -50℃ to +150℃( rapid cycling: 2-15℃/min)

        Humidity: 10%~98%RH with ±3% accuracy.

        Anti-frost sealing prevents condensation during subzero tests


3. Q: What is the maximum speed and torque capacity?

    A: Speed: Up to 25,000 rpm (e.g., for EV motors).

         Torque: 700 Nm (configurable based on motor size).

          Reinforced steel/aluminum frame ensures stability


4. Q: What maintenance is required?

    A: Weekly: Clean interior with dry cloth; 

        Quarterly: Calibrate sensors using traceable standards;

        Annually: Lubricate moving parts(shafts, rails)


5. Q: Does it support automated testing?

    A: Yes, with programmable multi-stage cycles(e.g., thermal shock, load gradients). Integrates with LabVIEW or MATLAB for data analysis.


|Additional Notes


  • Customization Options: Modular design allows adding vibration tables, salt spray, or EMI chambers.

  • Safety Features: Emergency stop buttons, overload alarms, and mechanical locks.

  • Supplier Support: Technical teams assist with setup, calibration, and troubleshooting.


For detailed specifications or case studies, refer to manufacturer documentation or contact sales teams.


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