|Product Introduction
The EV Motor Performance Test Bench Chamber is an advanced environmental simulation system engineered to rigorously validate electric motors under harsh operational conditions. Designed for automotive, industrial, and consumer applications.This chamber replicates extreme temperatures, humidity levels, and thermal loads to assess motor efficiency, durability, and reliability. With a robust build, precise control systems, and modular expandability, it ensuers compliance with global standards while supporting high-speed testing ( up to 25,000rpm) and dynamic load simulations.
Precision Environmental Control:
Rapid temperature change rates (avg. 2–15°C/min) and humidity stability (±3% RH) ensure accurate simulation of real-world conditions.
Anti-frost sealing on central shafts prevents condensation during subzero tests.
High-Speed & High-Load Capability:
Supports motors up to 700 Nm torque and 25,000 rpm for next-gen EV drives.
Bottom load capacity: 300 kg (aluminum) / 200 kg (steel).
Smart Integration & Safety:
Rail-guided chamber design enables easy motor installation and maintenance.
Modbus TCP communication interfaces with test rig software (e.g., AVL, Siemens)
Emergency stop, overload alarms, and mechanical locks comply with GB/T 8196 safety standards.
Modular Flexibility:
Configurable as integrated, split-type, or angled structures to fit lab space constraints.
Expandable with vibration or salt spray modules for combined testing.
|Technical Specification
| Internal Volume | 1400L |
| Internal Dimensions | 1000×1000×1400（mm） |
| Temperature Range | -50℃ to 150℃ |
| Humidity Range | 10%~98%RH |
| Heating Rate | (RT→+150℃ 2-15℃/min) Avg |
| Cooling Rate | (RT→-400℃ 2-15℃/min) Avg |
| Temperature Fluctuation | ±0.5℃ |
| Temperature Uniformity | 2℃ |
| Humidity Deviation | ±3.0% RH（ ＞75%R.H）；±5.0%RH（≤75%R.H） |
|Application
EV Drive Motors: Cold-start performance (-40°C), thermal durability, efficiency mapping.
Industrial Motors: Dust/moisture resistance, accelerated aging tests.
Micro-Motors (Drones, Appliances): Lifetime assessment under cyclic condition
1. Safety Preparations
Ensure the chamber is placed on a level, stable surface.
Wear protective gear (gloves, goggles) when handling high-temperature components.
Verify electrical connections comply with local safety standards.
2. Installation & Setup
Motor Mounting:
Use the rail-guided sliding system to position the motor.
Secure the motor shaft with the provided locking collar.
Electrical Connections:
Connect the motor to the test rig’s power supply (380V/220V AC).
Attach sensors (temperature, torque, vibration) to the motor terminals.
Environmental Calibration:
Set initial temperature (-40°C to +150°C) and humidity (10–98% RH) via the HMI panel.
Run a 30-minute stabilization cycle before testing.
3. Test Execution
Basic Parameter Configuration:
Target speed (e.g., 15,000 rpm).
Duty cycle (e.g., 30-minute continuous run).
Navigate to the control interface and input:
Enable thermal cycling (if required).
Data Monitoring:
Real-time graphs display torque, efficiency, temperature, and vibration.
Use the built-in logger to export CSV/Excel files.
Load Simulation:
Apply dynamic loads via the hydraulic actuator module (optional).
Monitor thermal runaway thresholds using the thermal imaging camera port.
4. Post-Test Procedures
Gradually cool the chamber to ambient temperature (avoid rapid shutdowns).
Inspect the motor for physical damage (e.g., insulation wear, bearing noise).
Generate a compliance report using the integrated software.
5. Maintenance Tips
Clean the interior weekly with a dry cloth (avoid abrasive chemicals).
Lubricate moving parts (shafts, rails) every 500 operational hours.
Calibrate sensors quarterly using traceable standards.
1. Q: What is the primary function of a Single Motor Performance Test Bench Chamber?
A: It simulates extreme environmental conditions (temperature, humidity, pressure) to validate motor performance under thermal stress, high-speed rotation, and dynamici loads. Critical for EV drive motors, industrial motors, and consumer electronics.
2. Q: What temperature and humidty ranges does it support?
A: Temperature: -50℃ to +150℃（ rapid cycling: 2-15℃/min）
Humidity: 10%~98%RH with ±3% accuracy.
Anti-frost sealing prevents condensation during subzero tests
3. Q: What is the maximum speed and torque capacity?
A: Speed: Up to 25,000 rpm (e.g., for EV motors).
Torque: 700 Nm (configurable based on motor size).
Reinforced steel/aluminum frame ensures stability
4. Q: What maintenance is required?
A: Weekly: Clean interior with dry cloth;
Quarterly: Calibrate sensors using traceable standards;
Annually: Lubricate moving parts(shafts, rails)
5. Q: Does it support automated testing?
A: Yes, with programmable multi-stage cycles(e.g., thermal shock, load gradients). Integrates with LabVIEW or MATLAB for data analysis.
|Additional Notes
Customization Options: Modular design allows adding vibration tables, salt spray, or EMI chambers.
Safety Features: Emergency stop buttons, overload alarms, and mechanical locks.
Supplier Support: Technical teams assist with setup, calibration, and troubleshooting.
For detailed specifications or case studies, refer to manufacturer documentation or contact sales teams.
|Product Introduction
The EV Motor Performance Test Bench Chamber is an advanced environmental simulation system engineered to rigorously validate electric motors under harsh operational conditions. Designed for automotive, industrial, and consumer applications.This chamber replicates extreme temperatures, humidity levels, and thermal loads to assess motor efficiency, durability, and reliability. With a robust build, precise control systems, and modular expandability, it ensuers compliance with global standards while supporting high-speed testing ( up to 25,000rpm) and dynamic load simulations.
Precision Environmental Control:
Rapid temperature change rates (avg. 2–15°C/min) and humidity stability (±3% RH) ensure accurate simulation of real-world conditions.
Anti-frost sealing on central shafts prevents condensation during subzero tests.
High-Speed & High-Load Capability:
Supports motors up to 700 Nm torque and 25,000 rpm for next-gen EV drives.
Bottom load capacity: 300 kg (aluminum) / 200 kg (steel).
Smart Integration & Safety:
Rail-guided chamber design enables easy motor installation and maintenance.
Modbus TCP communication interfaces with test rig software (e.g., AVL, Siemens)
Emergency stop, overload alarms, and mechanical locks comply with GB/T 8196 safety standards.
Modular Flexibility:
Configurable as integrated, split-type, or angled structures to fit lab space constraints.
Expandable with vibration or salt spray modules for combined testing.
|Technical Specification
| Internal Volume | 1400L |
| Internal Dimensions | 1000×1000×1400（mm） |
| Temperature Range | -50℃ to 150℃ |
| Humidity Range | 10%~98%RH |
| Heating Rate | (RT→+150℃ 2-15℃/min) Avg |
| Cooling Rate | (RT→-400℃ 2-15℃/min) Avg |
| Temperature Fluctuation | ±0.5℃ |
| Temperature Uniformity | 2℃ |
| Humidity Deviation | ±3.0% RH（ ＞75%R.H）；±5.0%RH（≤75%R.H） |
|Application
EV Drive Motors: Cold-start performance (-40°C), thermal durability, efficiency mapping.
Industrial Motors: Dust/moisture resistance, accelerated aging tests.
Micro-Motors (Drones, Appliances): Lifetime assessment under cyclic condition
1. Safety Preparations
Ensure the chamber is placed on a level, stable surface.
Wear protective gear (gloves, goggles) when handling high-temperature components.
Verify electrical connections comply with local safety standards.
2. Installation & Setup
Motor Mounting:
Use the rail-guided sliding system to position the motor.
Secure the motor shaft with the provided locking collar.
Electrical Connections:
Connect the motor to the test rig’s power supply (380V/220V AC).
Attach sensors (temperature, torque, vibration) to the motor terminals.
Environmental Calibration:
Set initial temperature (-40°C to +150°C) and humidity (10–98% RH) via the HMI panel.
Run a 30-minute stabilization cycle before testing.
3. Test Execution
Basic Parameter Configuration:
Target speed (e.g., 15,000 rpm).
Duty cycle (e.g., 30-minute continuous run).
Navigate to the control interface and input:
Enable thermal cycling (if required).
Data Monitoring:
Real-time graphs display torque, efficiency, temperature, and vibration.
Use the built-in logger to export CSV/Excel files.
Load Simulation:
Apply dynamic loads via the hydraulic actuator module (optional).
Monitor thermal runaway thresholds using the thermal imaging camera port.
4. Post-Test Procedures
Gradually cool the chamber to ambient temperature (avoid rapid shutdowns).
Inspect the motor for physical damage (e.g., insulation wear, bearing noise).
Generate a compliance report using the integrated software.
5. Maintenance Tips
Clean the interior weekly with a dry cloth (avoid abrasive chemicals).
Lubricate moving parts (shafts, rails) every 500 operational hours.
Calibrate sensors quarterly using traceable standards.
1. Q: What is the primary function of a Single Motor Performance Test Bench Chamber?
A: It simulates extreme environmental conditions (temperature, humidity, pressure) to validate motor performance under thermal stress, high-speed rotation, and dynamici loads. Critical for EV drive motors, industrial motors, and consumer electronics.
2. Q: What temperature and humidty ranges does it support?
A: Temperature: -50℃ to +150℃（ rapid cycling: 2-15℃/min）
Humidity: 10%~98%RH with ±3% accuracy.
Anti-frost sealing prevents condensation during subzero tests
3. Q: What is the maximum speed and torque capacity?
A: Speed: Up to 25,000 rpm (e.g., for EV motors).
Torque: 700 Nm (configurable based on motor size).
Reinforced steel/aluminum frame ensures stability
4. Q: What maintenance is required?
A: Weekly: Clean interior with dry cloth;
Quarterly: Calibrate sensors using traceable standards;
Annually: Lubricate moving parts(shafts, rails)
5. Q: Does it support automated testing?
A: Yes, with programmable multi-stage cycles(e.g., thermal shock, load gradients). Integrates with LabVIEW or MATLAB for data analysis.
|Additional Notes
Customization Options: Modular design allows adding vibration tables, salt spray, or EMI chambers.
Safety Features: Emergency stop buttons, overload alarms, and mechanical locks.
Supplier Support: Technical teams assist with setup, calibration, and troubleshooting.
For detailed specifications or case studies, refer to manufacturer documentation or contact sales teams.
