The Dual Motor Assembly Test Bench Environmental Chamber by Danble is engineered to provide precise and stable temperature and humidity environments for testing Electric Drive System (EDS) assemblies in new energy vehicles.
Idear for performance and endurance testing of single motor test benches, dual motor assembly test benches, transmission test benches, chassis dynamometer test benches, and e-drive axle test benches. It is compatible with most mainstream test bench manufacturers.
|Key Features
Wide Temperature Range: Covers from -70°C to +150°C to simulate extreme conditions.
Humidity Control: Adjustable range from 10% to 98% RH.
Rapid Temperature Change: Capable of average temperature change rates from 1°C to 15°C per minute.
Flexible Structural Designs: Offers integral, split-type, and oblique-cut structures to adapt to different laboratory layouts and facilitate installation.
Enhanced Usability: Features like top openings for hoisting, sealed support holes, and special shaft sealing mechanisms to prevent frost formation.
Seamless Integration: Supports multiple communication interfaces (RS485, LAN, CAN) for interconnection with upper computer software of test benches.
High Load Capacity: Designed to handle significant thermal loads from units under test.
Compliance: Meets relevant industry standards such as IEC 60068-2-78, IEC60068-2-30, IEC 60068-2-38, and GB/T 18488.2
|Application
EV Drive Motors: Cold-start performance (-40°C), thermal durability, efficiency mapping.
Industrial Motors: Dust/moisture resistance, accelerated aging tests.
Micro-Motors (Drones, Appliances): Lifetime assessment under cyclic condition
1. Safety Preparations
Ensure the chamber is placed on a level, stable surface.
Wear protective gear (gloves, goggles) when handling high-temperature components.
Verify electrical connections comply with local safety standards.
2. Installation & Setup
Motor Mounting:
Use the rail-guided sliding system to position the motor.
Secure the motor shaft with the provided locking collar.
Electrical Connections:
Connect the motor to the test rig’s power supply (380V/220V AC).
Attach sensors (temperature, torque, vibration) to the motor terminals.
Environmental Calibration:
Set initial temperature (-40°C to +150°C) and humidity (10–98% RH) via the HMI panel.
Run a 30-minute stabilization cycle before testing.
3. Test Execution
Basic Parameter Configuration:
Target speed (e.g., 15,000 rpm).
Duty cycle (e.g., 30-minute continuous run).
Navigate to the control interface and input:
Enable thermal cycling (if required).
Data Monitoring:
Real-time graphs display torque, efficiency, temperature, and vibration.
Use the built-in logger to export CSV/Excel files.
Load Simulation:
Apply dynamic loads via the hydraulic actuator module (optional).
Monitor thermal runaway thresholds using the thermal imaging camera port.
4. Post-Test Procedures
Gradually cool the chamber to ambient temperature (avoid rapid shutdowns).
Inspect the motor for physical damage (e.g., insulation wear, bearing noise).
Generate a compliance report using the integrated software.
5. Maintenance Tips
Clean the interior weekly with a dry cloth (avoid abrasive chemicals).
Lubricate moving parts (shafts, rails) every 500 operational hours.
Calibrate sensors quarterly using traceable standards.
|Additional Notes
Customization Options: Modular design allows adding vibration tables, salt spray, or EMI chambers.
Safety Features: Emergency stop buttons, overload alarms, and mechanical locks.
Supplier Support: Technical teams assist with setup, calibration, and troubleshooting.
For detailed specifications or case studies, refer to manufacturer documentation or contact sales teams.
The Dual Motor Assembly Test Bench Environmental Chamber by Danble is engineered to provide precise and stable temperature and humidity environments for testing Electric Drive System (EDS) assemblies in new energy vehicles.
Idear for performance and endurance testing of single motor test benches, dual motor assembly test benches, transmission test benches, chassis dynamometer test benches, and e-drive axle test benches. It is compatible with most mainstream test bench manufacturers.
|Key Features
Wide Temperature Range: Covers from -70°C to +150°C to simulate extreme conditions.
Humidity Control: Adjustable range from 10% to 98% RH.
Rapid Temperature Change: Capable of average temperature change rates from 1°C to 15°C per minute.
Flexible Structural Designs: Offers integral, split-type, and oblique-cut structures to adapt to different laboratory layouts and facilitate installation.
Enhanced Usability: Features like top openings for hoisting, sealed support holes, and special shaft sealing mechanisms to prevent frost formation.
Seamless Integration: Supports multiple communication interfaces (RS485, LAN, CAN) for interconnection with upper computer software of test benches.
High Load Capacity: Designed to handle significant thermal loads from units under test.
Compliance: Meets relevant industry standards such as IEC 60068-2-78, IEC60068-2-30, IEC 60068-2-38, and GB/T 18488.2
|Application
EV Drive Motors: Cold-start performance (-40°C), thermal durability, efficiency mapping.
Industrial Motors: Dust/moisture resistance, accelerated aging tests.
Micro-Motors (Drones, Appliances): Lifetime assessment under cyclic condition
1. Safety Preparations
Ensure the chamber is placed on a level, stable surface.
Wear protective gear (gloves, goggles) when handling high-temperature components.
Verify electrical connections comply with local safety standards.
2. Installation & Setup
Motor Mounting:
Use the rail-guided sliding system to position the motor.
Secure the motor shaft with the provided locking collar.
Electrical Connections:
Connect the motor to the test rig’s power supply (380V/220V AC).
Attach sensors (temperature, torque, vibration) to the motor terminals.
Environmental Calibration:
Set initial temperature (-40°C to +150°C) and humidity (10–98% RH) via the HMI panel.
Run a 30-minute stabilization cycle before testing.
3. Test Execution
Basic Parameter Configuration:
Target speed (e.g., 15,000 rpm).
Duty cycle (e.g., 30-minute continuous run).
Navigate to the control interface and input:
Enable thermal cycling (if required).
Data Monitoring:
Real-time graphs display torque, efficiency, temperature, and vibration.
Use the built-in logger to export CSV/Excel files.
Load Simulation:
Apply dynamic loads via the hydraulic actuator module (optional).
Monitor thermal runaway thresholds using the thermal imaging camera port.
4. Post-Test Procedures
Gradually cool the chamber to ambient temperature (avoid rapid shutdowns).
Inspect the motor for physical damage (e.g., insulation wear, bearing noise).
Generate a compliance report using the integrated software.
5. Maintenance Tips
Clean the interior weekly with a dry cloth (avoid abrasive chemicals).
Lubricate moving parts (shafts, rails) every 500 operational hours.
Calibrate sensors quarterly using traceable standards.
|Additional Notes
Customization Options: Modular design allows adding vibration tables, salt spray, or EMI chambers.
Safety Features: Emergency stop buttons, overload alarms, and mechanical locks.
Supplier Support: Technical teams assist with setup, calibration, and troubleshooting.
For detailed specifications or case studies, refer to manufacturer documentation or contact sales teams.
