The EV Motor Thermal Cycling Chamber is an essential piece of chamber in the development and quality control of electric vehicle motors. It enables comprehensive thermal testing to ensure the durability and performance of motors throughout their lifespan.
Precise Temperature Control: Equipped with high-precision temperature sensors and advanced control algorithms, it can achieve a wide temeprature range : -50℃ to + 150℃ (avg. 2–15°C/min). The temperautre accuracy can be within ±0.5℃， ensuring consistent and reliable test results.
Fast Theral Cycling: Capable of rapid temeprature changes, with a ramp rate that can reach up to 10℃/min or even higher in some models. This allows for efficient testing, reducing the overall test time while still providing thorough thermal stess testing.
Large Test Chamber Volume: Designed with a spacious interior, it can accommodate various sizes of EV motors, from small-scale prototype motors to larger production-scale units. The chamber dimensions can be customized according to specific customer requirements.
Customizable Test Profiles: Users can program a variety of thermal cycling profiles, including different temperature levels, cycle times and dwell times. This flexibility enables the simulation of different real-world operating conditions, such as stop-start driving, high-speed cruising, and extreme weather conditions.
Safety and Protection: Equipped with multiple safety features, including over-temperature protection, over-current protection, and leakage protection. These features ensure the safe operationg of the chamber and protect both the test specimens and the operators.
|Technical Specification
| Internal Volume | 2180L |
| Internal Dimensions | 1400×1300×1200（mm） |
| Temperature Range | -50℃ to 150℃ (customizable) |
| Humidity Range | 10%~98%RH |
| Ramp Rate | Up to 10℃/min (higher rates available in select models) |
| Temperature Fluctuation | ±0.5℃ |
| Temperature Uniformity | 2℃ |
| Humidity Deviation | ±3.0% RH（ ＞75%R.H）；±5.0%RH（≤75%R.H） |
| Controller: Advanced microprocessor-based controller with touch-screen interface for easy programming and monitoring | |
|Application
Automotive Manufacturers: Used in the development and production of EV motors to test their performance under different thermal stress conditions. Helps in improving motor design, reducing failure rates, and enhancing overall vehicle reliability.
Research Insitutions: Supports academic and industrial research on EV motor technology. Enables the study of new materials, motor desings, and cooling systems under thermal cycling, contributing to the advancement of EV motor technology.
Quality Control and Certification: Facilitates the compliance of EV motors with international standards and regulations realted to thermal performance and reliability. Ensures that motors meet the required quality levels before being released to the market.
1. Q: What is the primary function of a EV Motor Thermal Cycling Chamber?
A: It simulates extreme environmental conditions (temperature, humidity, pressure) to validate motor performance under thermal stress, high-speed rotation, and dynamici loads. Critical for EV drive motors, industrial motors, and consumer electronics.
2. Q: What temperature and humidty ranges does it support?
A: Temperature: -50℃ to +150℃（ rapid cycling: 2-15℃/min）
Humidity: 10%~98%RH with ±3% accuracy.
Anti-frost sealing prevents condensation during subzero tests
3. Q: What is the maximum speed and torque capacity?
A: Speed: Up to 25,000 rpm (e.g., for EV motors).
Torque: 700 Nm (configurable based on motor size).
Reinforced steel/aluminum frame ensures stability
4. Q: What maintenance is required?
A: Weekly: Clean interior with dry cloth;
Quarterly: Calibrate sensors using traceable standards;
Annually: Lubricate moving parts(shafts, rails)
5. Q: Does it support automated testing?
A: Yes, with programmable multi-stage cycles(e.g., thermal shock, load gradients). Integrates with LabVIEW or MATLAB for data analysis.
|Additional Notes
Customization Options: Modular design allows adding vibration tables, salt spray, or EMI chambers.
Supplier Support: Technical teams assist with setup, calibration, and troubleshooting.
For detailed specifications or case studies, refer to manufacturer documentation or contact sales teams.
The EV Motor Thermal Cycling Chamber is an essential piece of chamber in the development and quality control of electric vehicle motors. It enables comprehensive thermal testing to ensure the durability and performance of motors throughout their lifespan.
Precise Temperature Control: Equipped with high-precision temperature sensors and advanced control algorithms, it can achieve a wide temeprature range : -50℃ to + 150℃ (avg. 2–15°C/min). The temperautre accuracy can be within ±0.5℃， ensuring consistent and reliable test results.
Fast Theral Cycling: Capable of rapid temeprature changes, with a ramp rate that can reach up to 10℃/min or even higher in some models. This allows for efficient testing, reducing the overall test time while still providing thorough thermal stess testing.
Large Test Chamber Volume: Designed with a spacious interior, it can accommodate various sizes of EV motors, from small-scale prototype motors to larger production-scale units. The chamber dimensions can be customized according to specific customer requirements.
Customizable Test Profiles: Users can program a variety of thermal cycling profiles, including different temperature levels, cycle times and dwell times. This flexibility enables the simulation of different real-world operating conditions, such as stop-start driving, high-speed cruising, and extreme weather conditions.
Safety and Protection: Equipped with multiple safety features, including over-temperature protection, over-current protection, and leakage protection. These features ensure the safe operationg of the chamber and protect both the test specimens and the operators.
|Technical Specification
| Internal Volume | 2180L |
| Internal Dimensions | 1400×1300×1200（mm） |
| Temperature Range | -50℃ to 150℃ (customizable) |
| Humidity Range | 10%~98%RH |
| Ramp Rate | Up to 10℃/min (higher rates available in select models) |
| Temperature Fluctuation | ±0.5℃ |
| Temperature Uniformity | 2℃ |
| Humidity Deviation | ±3.0% RH（ ＞75%R.H）；±5.0%RH（≤75%R.H） |
| Controller: Advanced microprocessor-based controller with touch-screen interface for easy programming and monitoring | |
|Application
Automotive Manufacturers: Used in the development and production of EV motors to test their performance under different thermal stress conditions. Helps in improving motor design, reducing failure rates, and enhancing overall vehicle reliability.
Research Insitutions: Supports academic and industrial research on EV motor technology. Enables the study of new materials, motor desings, and cooling systems under thermal cycling, contributing to the advancement of EV motor technology.
Quality Control and Certification: Facilitates the compliance of EV motors with international standards and regulations realted to thermal performance and reliability. Ensures that motors meet the required quality levels before being released to the market.
1. Q: What is the primary function of a EV Motor Thermal Cycling Chamber?
A: It simulates extreme environmental conditions (temperature, humidity, pressure) to validate motor performance under thermal stress, high-speed rotation, and dynamici loads. Critical for EV drive motors, industrial motors, and consumer electronics.
2. Q: What temperature and humidty ranges does it support?
A: Temperature: -50℃ to +150℃（ rapid cycling: 2-15℃/min）
Humidity: 10%~98%RH with ±3% accuracy.
Anti-frost sealing prevents condensation during subzero tests
3. Q: What is the maximum speed and torque capacity?
A: Speed: Up to 25,000 rpm (e.g., for EV motors).
Torque: 700 Nm (configurable based on motor size).
Reinforced steel/aluminum frame ensures stability
4. Q: What maintenance is required?
A: Weekly: Clean interior with dry cloth;
Quarterly: Calibrate sensors using traceable standards;
Annually: Lubricate moving parts(shafts, rails)
5. Q: Does it support automated testing?
A: Yes, with programmable multi-stage cycles(e.g., thermal shock, load gradients). Integrates with LabVIEW or MATLAB for data analysis.
|Additional Notes
Customization Options: Modular design allows adding vibration tables, salt spray, or EMI chambers.
Supplier Support: Technical teams assist with setup, calibration, and troubleshooting.
For detailed specifications or case studies, refer to manufacturer documentation or contact sales teams.
