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Walk-In Composite Salt Spray Aging Test Chamber Project for Automotive Glass Testing

Advanced Corrosion and Environmental Aging Solution for Automotive Glass Reliability

Project Overview

Danble successfully delivered a customized Walk-In Composite Salt Spray Aging Test Chamber for Fuyao Glass, a leading automotive glass manufacturer.

The system was developed for automotive glass durability evaluation under complex environmental conditions, supporting corrosion resistance and aging performance verification according to automotive industry requirements.

Project Background

Meeting Advanced Automotive Glass Testing Requirements

Automotive glass components are exposed to various environmental conditions during vehicle operation, including salt spray, humidity, temperature variations, and long-term weathering effects.

The customer required a large-scale testing system capable of simulating multiple environmental conditions in one chamber to evaluate:

· Corrosion resistance

· Environmental durability

· Material reliability

· Long-term aging performance

The system was designed to meet the requirements of Volkswagen PV1210 and BMW automotive testing standards.

Danble Solution

Customized Walk-In Composite Salt Spray Aging Test Chamber

Danble designed and delivered a 10 m³ walk-in composite salt spray aging chamber with multiple testing modes, providing a flexible platform for automotive glass reliability testing.

The chamber integrates environmental control, salt spray simulation, and safety exhaust management to support continuous and reliable testing.

Main Specifications

Parameter

Specification

Equipment Type

Walk-In Composite Salt Spray Aging Test Chamber

Application

Automotive Glass Reliability Testing

Test Volume

10 m³

Temperature Range

15°C ~ +70°C

Load Capacity

60 kg Glass Samples

Temperature Fluctuation

≤±0.5°C

Temperature Uniformity

≤2°C

Heating Rate

3°C/min (Loaded, Point-to-Point Average)

Cooling Rate

1°C/min (Loaded, Point-to-Point Average)

Humidity Range

30%RH ~ 98%RH

Humidity Fluctuation

≤±2%RH (No Load)

Salt Spray Deposition

Adjustable 12 ml/(h·80 cm²)

Operation Modes

Salt Spray / Dry / Humidity / Rest

Exhaust System

External Mist Elimination Tower

Key Features

Multi-Condition Environmental Simulation

The chamber combines multiple test environments within one system, allowing customers to evaluate material performance under different aging conditions without changing equipment.

Large-Scale Testing Capability

The walk-in structure provides flexibility for testing larger automotive glass samples and supporting production-level reliability validation.

Efficient Salt Mist Management

The integrated mist elimination system safely removes salt spray generated during testing, improving laboratory safety and environmental compliance.

Standards & Applications

The system supports automotive glass reliability testing according to:

· Volkswagen PV1210

· BMW automotive corrosion and environmental testing requirements

Typical applications include:

· Automotive glass corrosion testing

· Material durability evaluation

· Environmental aging assessment

· Long-term reliability verification

Project Delivery

Successfully Delivered for Automotive Glass Reliability Testing

Danble completed the manufacturing, delivery, installation, and commissioning of this walk-in composite salt spray aging test chamber for Fuyao Glass.

The system has been successfully deployed for automotive glass reliability testing, supporting advanced quality validation and product development.

Customer Benefits

With Danble’s customized testing solution, the customer achieved:

· Integrated multi-environment aging evaluation capability

· Improved testing efficiency for automotive glass development

· Reliable compliance verification for automotive standards

· Enhanced product durability assessment

Why Choose Danble

Danble provides customized environmental reliability testing solutions for automotive and material industries, including:

· Composite Salt Spray Test Chambers

· Walk-In Environmental Chambers

· Temperature Humidity Chambers

· Thermal Shock Chambers

· Customized Aging Test Systems

With professional engineering capability and experience in automotive testing projects, Danble supports global customers in developing safer and more reliable products.

One-Stop Environmental Testing Solutions Supplier

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  Tel: +86-400-900-6797-2
  E-mail: sales01@danbleclimate.com
  Address: Room 27, No. 367 Youbi Rd, Kunshan, Jiangsu, China
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